Campground Voltage Dropping July 18, 2018, 10:02:14 am Electrical mystery——— Recently I have had an issue with the incoming AC from campgrounds. The first time occurred in Labrador where the incoming voltage was 118vac. The campground had just completed a new camping area with the wiring according to local code. It was cold so we turned on the Dometic heat pump to get rid of the interior chill. Once the compressor came on the voltage began a steady slow decline to the point (around 105VAC) that the Progressive Industries Electrical Management System tripped to ‘Off’ to protect all the AC devices on the coach. The EMS is hardwired inside the coach next to the transfer switch reading the output of that switch. As the voltage was dropping the EMS display showed amperage draw was increasing while the compressor was running and the voltage dropping. Starting amp draw was 15A going up to 20A. The same occurred when using the Dometic microwave by itself. I then ran the heat pump using the Onan generator AC power with no problem. Same with the microwave. I did try using a different power cord to the camp outlet with no change in operation. At another campground there was no problem running ether units. Then the same problem then occurred at another (KOA) campground in Newfoundland. I am glad we had the propane furnace as it was cold there. We then stayed at a Newfoundland friends house that had a 30A Rv outlet at his garage where we have stayed in the past. From his main AC panel there is 4ga. wire 60’ to the sub main in the garage. From the 30A breaker there is 10ga. wire 30’ to the 30A outlet. Then the 10 ga. 30' cable to the LD. Thats it! Same identical problem. Resting voltage at the EMS is 120 @ 60hz. Here we also checked the voltage with a multi-meter in the LD AC outlets which within a couple of volts matched the EMS reading. My question to any of you electrical engineers out there is: What am I missing in solving this problem? 1 Likes
Re: Campground Voltage Dropping Reply #1 – July 18, 2018, 10:13:59 am Check your power cable for poor connection, perhaps corroded contacts at either end, or internal damage. Easiest way to test would be with a borrowed known-good cable. Or, if you can get access to the connections at the post box, check the voltages there. If the cable checks good, then check connections inside the Progressive Industries box and at the converter.Steve 2 Likes
Re: Campground Voltage Dropping Reply #2 – July 18, 2018, 11:22:18 am Hi Mike, this sounds like a good time to mention that every year or so, you should tighten up the wiring connections inside the power distribution box. Copper expands and contracts with the heating associated with current flow, and 'oozes' out of pinch points such as under the screw fittings in circuit breakers and distribution wiring. Larry has mentioned it a few times in past posts. Other more remote locations, like inside the EMS box, also have this creeping problem. The higher the current, the more temperature cycling, and more often this maintenance needs to be done. Left long enough, there have been fires that start in and around the high power distribution box, and its connections. RonB 1 Likes
Re: Campground Voltage Dropping Reply #3 – July 18, 2018, 11:45:10 am Also be sure to check the connections at the junction box(es) inside the battery compartment; the screws can loosen and the little spade connectors can slip just enough to lose contact, and the "slippage" may not be visible/obvious.
Re: Campground Voltage Dropping Reply #4 – July 18, 2018, 04:04:50 pm P = V x I, where P is power in watts, V = volts and I = amps. If your load in watts is high (I don't know what you were drawing in total - converter to charge batteries, heat pump, lights, tv, etc.), your devices try to draw more amps as the voltage drops. It can be a cycle that feeds on itself.The first case, in the campground, might have been due to a lot of other campers drawing a lot of power, leading to a voltage drop at the pedestal. Did you measure the voltage at the pedestal? At the friends' house, you were running 60 feet of 10 gauge wire. That is a lot, and may have contributed to voltage drop there.The recommendations to check the plugs for corrosion, to torque the connections in the ATS and the power panel are good. I suggest also checking voltage at the plug at your friends' house and in the rig while under load to see how much voltage loss you are getting from those 60 feet of cable. As all was fine with the generator, I doubt that there is a problem with the heat pump or the microwave. Ken F in WY 3 Likes
Re: Campground Voltage Dropping Reply #5 – July 19, 2018, 12:51:54 pm Answers to posted questions:Total coach AC amp draw before turning on the heat pump was 3amps. Unplugged from the pedestal the voltage was 118VAC. There was no way of checking there while plugged in. I did check the voltage during the AC run time at an outlet in the coach which corresponded +/- 2vac with the EMS display. At the first campground I was at the end of the circuit about 200’ from the breaker panel and with 4 other RV’s ahead of me. That was a new (this year) wiring installation at the campground. Hopefully it was up to code. At another campground I had no problem. I had cleaned the plug pins and socket contacts of the two different 30’ cables I used for testing the problem. I also coat them with a very thin layer of dia-electric grease for corrosion prevention. Before we left on the trip I had tightened all the connections (both AC & DC) in the power panel. None were loose after 8-years and 100,000+ miles of travel. I will now remove the distribution panel to access the EMS wire nut connections even though I initially wrapped them with electrical tape after tightening. The EMS is downstream (output side of) from the transfer switch. the EMS definitely did it’s job shutting down power of low voltage. Thanks for your input,Mike